Semiconductor Industry

  • Detecting Appearance Defects

    Scratches, dents, etc.
  • Detecting Dimensional Defects

    Inconsistencies in size, excessive deviations, etc.
  • Detecting Functional Defects

    Battery life, wireless connectivity, etc.
  • Detecting Safety Performance Defects

    Battery overheating, electrical short circuits, etc.
Industry Pain Points
New generation sensor devices prepared using MEMS processing technology, characterized by miniaturization and integration, can greatly improve sensor performance. In terms of signal transmission, it can reduce interference and noise, improve the signal-to-noise ratio, reduce errors, and enhance sensitivity. The assembly process of existing microsensors is carried out manually, and due to assembly process reasons, it results in poor assembly accuracy, low efficiency, and cannot achieve efficient, high-precision, low-cost mass production.
Solutions
  • Sensors

Microsensor Assembly Line

Compared to traditional sensors, microsensors have many new characteristics. They can compensate for the shortcomings of traditional sensors and have a wide range of application prospects, increasingly gaining attention. As a new generation of sensor devices prepared using standard process-compatible materials through MEMS processing technology, they feature miniaturization and integration, which can greatly improve sensor performance. In terms of signal transmission, they can reduce interference and noise, improve the signal-to-noise ratio, reduce errors, and enhance sensitivity.
he existing assembly process for microsensors is all done manually. Due to the assembly process, this results in poor assembly precision, low efficiency, etc., and cannot achieve efficient, high-precision, low-cost mass production.
  • Strong compatibility: The line can assemble products with and without tubes, compatible with different sizes.
  • Non-stop TRAY replacement: Can achieve online non-stop replacement of full and empty trays.
  • Stable operation: Performs 80K inspections daily without mechanical failures.
  • High capacity: Manual assembly by the customer side is 80pcs/person.day, the line uses multi-station operation, UPH1200.
  • High precision: The finished product is composed of 12 parts, dimensions 2.7*4.9mm, laser cutting 0.015mm, gluing 0.3mm glue width, assembly precision ±0.02mm, laser welding 0.2mm.
  • Multiple stations: The entire line equipment integrates laser cutting, airtightness, upper and lower CCD mounting, gluing, laser welding, resistance welding, soldering, functional testing, CCD appearance inspection, CCD dimension inspection, totaling 13 stations.
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Software platform

Vision One Visual Development Platform

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Consultation Contact Us

  • Phone

    0512-66957689
  • Address

    No. 11 Tingxin Street, Industrial Park, Suzhou
  • Email

    info@dinnar.com