Battery Composite Film Defect Detection

Battery Composite Film Defect Detection

In response to the manual inspection of mobile phone battery surface quality in the electronics industry, a non-destructive defect detection software for battery surfaces has been developed. Initially, the battery surface undergoes preprocessing operations such as tilt correction, feature area extraction, and character grayscale value modification. The feature areas are then traversed using sub-images based on grayscale density distribution and grayscale difference with an adaptive threshold brightness method, merging defect sub-images with overlapping areas and filtering out regions without obvious defects. Subsequently, a support vector machine multi-class classification method is used to extract the distribution patterns of binary image pixels as training features to identify types of surface defects on the battery.
  • High precision, cam divider
    repeated positioning accuracy of 30 arc seconds
  • Size and appearance can be detected simultaneously.
  • One machine can inspect three types of products,
    accommodating different sizes.
  • Uses quickly interchangeable clips: short loading time,
    and can achieve rapid product switching.
  • Uses quickly interchangeable clips: short loading time,
    and can achieve rapid product switching.
  • Fast speed,
    operates with dual stations, CT 0.75s/pcs.
  • Detection type

    Dimension detection, foreign objects, damage, bubbles, deformation, indentations, hole misalignment, missing glue, excess glue
  • Minimum defect resolution capability

    0.01mm
  • Detection speed

    80pcs/min
  • Maximum detection size

    85*100mm
  • Applicable products

    Film detection
  • Detection method

    Online/offline
  • Camera

    2000w pixel
    monochrome CCD camera
  • Detection system

    DN independently developed system

Application Case

Battery Composite Film Defect Detection

In response to the manual inspection of mobile phone battery surface quality in the electronics industry, a non-destructive defect detection software for battery surfaces has been developed. Initially, the battery surface undergoes preprocessing operations such as tilt correction, feature area extraction, and character grayscale value modification. The feature areas are then traversed using sub-images based on grayscale density distribution and grayscale difference with an adaptive threshold brightness method, merging defect sub-images with overlapping areas and filtering out regions without obvious defects. Subsequently, a support vector machine multi-class classification method is used to extract the distribution patterns of binary image pixels as training features to identify types of surface defects on the battery.

Product application case:Mobile phone component production line.

Consultation Contact Us

  • Phone

    0512-66957689
  • Address

    No. 11 Tingxin Street, Industrial Park, Suzhou
  • Email

    info@dinnar.com