A surface defect non-destructive inspection software has been developed for the manual inspection of notebook surface quality in the electronics industry. Initially, the surface of the notebook shell is roughly positioned by the fixture mechanism. Through the feedback of motor A and B phase encoding, hard triggering of an 8K line scan camera and a high-frequency light source controller are used to achieve time-division strobing. The complete image obtained is divided into multiple equal-sized pictures according to the customer's indicated point position map. Using the JSON HTTP protocol, the algorithm server is requested to obtain the inference result of a single image. Finally, the product surface defect types are obtained through sample-level result queries.
The accuracy rate is high, with a miss and overkill rate of less than 5%.
Intelligent detection of various types of appearance defects.
Strong compatibility:
one machine can detect multiple products and is compatible with different product sizes.
Quickly interchangeable clips:
short loading time and can quickly switch products
Stable operation:
runs 5k inspections per day without mechanical faults
Fast speed: uses dual stations,
with a cycle time (CT) of 15s/pcs.
Defect Types
Scratches, knife marks, pressure marks, white spots, bright marks, bright spots, black lines, over-polishing, polishing marks, discoloration, oxidation, frayed edges
Minimum defect resolution
0.01mm
Detection Speed
15s/PCS
Applicable Products
Notebook shell, Pad shell inspection
Detection Method
Online
Camera
8K line scan camera
Detection System
DN software platform
Application Case
Laptop AI Appearance Inspection Device
A surface defect non-destructive inspection software has been developed for the manual inspection of notebook surface quality in the electronics industry. Initially, the surface of the notebook shell is roughly positioned by the fixture mechanism. Through the feedback of motor A and B phase encoding, hard triggering of an 8K line scan camera and a high-frequency light source controller are used to achieve time-division strobing. The complete image obtained is divided into multiple equal-sized pictures according to the customer's indicated point position map. Using the JSON+HTTP protocol, the algorithm server is requested to obtain the inference result of a single image. Finally, the product surface defect types are obtained through sample-level result queries.
Application case for the product: Notebook component production line.